The Bean to Bar Movement
The bean to bar movement represents a significant shift in the chocolate industry, emphasizing quality, transparency, and sustainability. This movement involves small-scale chocolate makers who oversee the entire production process, from sourcing cacao beans to crafting the final chocolate bars.
They take a hands-on approach, controlling every step of the process. This includes sourcing beans directly from farmers, often paying premium prices for high-quality cacao and ensuring fair labor practices. By establishing direct relationships with cacao farmers, these makers promote ethical sourcing and environmental sustainability.
Depending on the origin and variety of the beans, the chocolate can have notes of fruit, nuts, spices, or even floral undertones.
The process
The cacao pods come in various colors depending on genetics and degree of ripeness. It grows in tropical regions, near the equator.
Inside of the cacao pods, there are the cacao beans surrounded by a white pulp, essential for fermentation
Cacao is typically harvested twice a year. The main harvest season occurs during the dry season, which varies depending on the specific country but is generally from October to March. A smaller, secondary harvest can take place around six months after the main harvest. The exact timing of the harvest depends on the climate and growing conditions of the region.
During harvest, ripe cacao pods are cut from the trees by hand, ensuring the beans inside are carefully preserved.
Fermentation is a critical step in developing the flavor of cacao beans. Once the pods are harvested, they are opened, and the beans along with their surrounding pulp are extracted and placed into shallow containers, often made of wood or lined with banana leaves. This mass of beans and pulp is left to ferment for several days, usually between five to seven.
Fermentation not only enhances flavor but also reduces bitterness and astringency while altering the color of the beans from a pale white to a rich brown. Regular turning of the beans is necessary during fermentation to ensure uniformity and adequate aeration.
After fermentation, the beans are spread out to dry under the sun for about a week. This drying process further develops the flavor and reduces the moisture content, making the beans suitable for storage and transportation.
Once dried, the beans are bagged and shipped to chocolate manufacturers, where they will undergo further processing, including roasting, winnowing, grinding, and refining, ultimately transforming them into the chocolate products we enjoy.